The dressings and sauces industry faces multiple challenges every day that impact efficiency, quality and compliance. Manufacturers of ketchups and other red sauces, mayonnaises, dressings, oils and vinegars, table sauces, soy-based sauces, guacamole, and other dips must navigate complex processes to meet high standards of precision and sustainability.
This is where we come into play at Weightpack, with over 45 years of experience in rotary net weight fillers and cappers, providing reliable and precise solutions for various packaging needs. We distinguish ourselves through our expertise in handling a broad range of products, from vegetable and seed oils to ketchups and sauces, all while maintaining the highest standards of precision and efficiency.
Dressings and sauces manufacturers, rest assured – we fully adhere to your precise specifications and requirements:
- Linear and regular flow for high viscosity range: our tankless systems ensure a precise flow control in dynamic filling conditions, delivering liquids by positive displacement pumps for better consistency and product integrity.
- Quality in high-temperature filling (hot filling): our net weight filling technology works precisely at elevated temperatures to ensure proper preservation and freshness in temperature-sensitive products.
- Product waste: our machinery eliminates overfill or underfill occurrences, while our drip-proof filling valves allow active liquid retention and high cleanability, maintaining cost-efficiency and minimizing environmental impact.
- Fast, efficient and closed-loop design: we optimized our net weight filling technology specifically to maintain cleanability through high-speed, high-temperature, CIP and reverse flush options.
- Consumer expectations: we respect environmentally friendly practices maintaining final products safety and quality with direct nitrogen gas injection and effective oxygen abatement.
- High flexibility: our technology is adaptable to various container types and materials for versatile packaging solutions.
Weightpack approach
Weightpack’s net weight filling and capping systems offer the precision and flexibility required to meet the diverse needs of manufacturers. With a strong focus on waste reduction and operational efficiency, our solutions help companies stay competitive while ensuring optimal product quality. Whether it's vegetable oils, ketchups, or mayonnaise, we provide reliable systems that maintain product integrity.
Here are some details about the machines featured in this case study:
- Speed up to 100 bpm
- Precise fill accuracy
- Food grade construction
- CIP Capability
- COP/SOP capability
- Air rinse capability
- Quick change-over capability
- Finger style “soft” reject system
As proud members of the ADS community (Association for Dressings & Sauces), we are committed to supporting drerssings and sauces manufacturers with innovative, sustainable solutions that drive both product excellence and environmental responsibility.
