A leading producer of edible oils aimed to modernize its packaging operations to meet growing demand while maintaining strict hygiene standards and operational efficiency. The company required a line capable of handling bottles of different sizes and materials, multiple cap types, and delivering consistent accuracy in filling, all while being easy to operate and clean. Weightpack was chosen to provide a solution that could integrate all key packaging steps into a single, compact, and highly configurable system.
The problem
The main challenges included handling bottles of various formats and materials, such as glass and PET, as well as different types of caps, including plastic and aluminum. The process needed to guarantee absolute dosing accuracy while remaining simple for operators to manage and clean, ensuring both hygiene and minimal waste.
The Weightpack solution
Weightpack delivered a complete solution integrating rinsing, filling, double capping, and sealing in one compact line. Key features include:
- Precise and consistent filling
- Full weight control for every bottle
- Rapid, tool-free format change
- Easy cleaning with optimized wash cycles
- Intuitive touch interface for simplified operation
- Traceable production with real-time data and statistics
- Compatibility with shrink capsules
Each bottle is treated with filtered air before filling, avoiding waste and direct contact between nozzles and containers. The system adapts quickly to different bottle formats and cap types via interchangeable components and motorized adjustments. Pre-set recipes can be recalled on the touch panel, while nitrogen injection during filling can improve product preservation.
Thanks to Weightpack’s modular and hygienic design, the producer achieved a modern, high-performance line. The solution ensures operational efficiency, consistent dosing, flexibility for multiple formats, and real-time process monitoring, supporting long-term quality, productivity, and competitiveness.